Rope Deterioration

Wear and Abuse

1. Mechanical damage due to rope movement over sharp edge projection while under load.
2. Localized wear due to abrasion on supporting structure. Vibration of rope between drum and job head sheave.
3. Narrow path of wear resulting in fatigue fractures, caused by working in a grossly oversize groove or over small support rollers.
4. Two parallel paths of broken wires indicative of bending through an undersize groove in the sheave.
5. Severe wear, associated with high tread pressure. Protusion of fibre main core.
6. Severe wear in Lang Lay, caused by abrasion of cross-over points on multi-layer coiling application.
7. Corrosion of severe degree caused by immersion of rope in chemically treated water.
8. Typical wire fractures as a result of bend fatigue.
9. Wire fractures at the strand, or core interface, as direct from 'crown' fractures, caused by failure of core support.
10. Break of IWRC resulting from high stress application. Note nicking of wires in outer strands.
11. Strand core protusion as a result of torsional unbalance created by 'drop ball' application (i.e. shock loading).
12. Typical example of localized wear and deformation created at a previously kinked portion of rope.
13. Multi-strand rope 'bird-caged' due to torsional unbalance. Typical of build-up seen at anchorage end of multi-fall crane application.
14. Protusion of IWRC resuting from shock loading.

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